Secoa Metal Finishing

What is Anti-Rust Coating? What are its Industrial Benefits?

What is Anti-Rust Coating? What are its Industrial Benefits?

Applying the proper anti-rust coating to steel provides it with essential protection against the deteriorating effects that occur from exposure to water. Such exposure that produces rust can negatively affect the performance of various components and leave open the possibility of a critical equipment failure at some point. At Secoa Technology, we provide anti-rust and other types of anti-corrosion coatings for steel and metals that work effectively in the most challenging industrial environments.

The Detrimental Effects of Rust

An oxidation reaction occurs when oxygen encounters iron. The resulting reaction produces iron oxide that manifests as an orange powder (rust) on the metal’s surface.

Rust can develop on iron and steel when they are subjected to water and air. Therefore, the use of anti-rust coating is very important. Certain types of metals have oxidation reactions that result in a less rapid process of corrosion. As an example, brass, copper, and bronze form a patina that shields these metals.

Reducing Strength

As it concerns steel and iron, however, rust can significantly reduce the strength of structural elements manufactured with these materials. Rust, which takes the place of the metal itself, reduces its thickness and can even leave holes in beam webs and other structural components.

Compromising Performance

The performance of parts affected by rust can also affect industrial operations. As the flaky powder develops on the surface of a metal, it can create unwanted friction in certain applications.

For instance, the operation of two parts designed to slide past each other with zero or little resistance can be inhibited by the development of rust on one or both surfaces. In addition, since rust does not have the magnetic strength of iron, it can negatively affect the performance of magnetic parts.

Rust that develops in electronics made with iron or iron alloys can damage the performance of those devices by decreasing their ability to conduct electricity.

As a result of the negative effects imposed by rust, it is important to apply the proper anti-rust coating to particular steel and iron surfaces. At Secoa Technology, we offer a range of coatings that inhibit corrosion and protect against the debilitating effects of chemicals on metals.

To learn how we can serve your specific steel or other metal coating needs, call us today at 706.272.0133 or use our contact form to send us a message.

Anti Rust Coating: A Viable Solution to a Bare Metal Problem

Bare iron and steel surfaces pose a serious risk of degradation over time through exposure to moisture, oxidation, and chemicals. Every year, the direct economic impact of corrosion in public infrastructure leads to billions of dollars lost to the government. The impact on infrastructure safety and serviceability adds up to poorer performance of structures. Health monitoring and repair or replacement become tasks of severe complexities, in addition to expensive burdens. Proper handling and corrosion protection of metal surfaces at an early stage is an effective way to attain good life expectancy of components and avoid unpredictable corrosion. An anti rust coating is one viable solution to provide corrosion and chemical protection.

An Effective Solution

Anti-rust coatings form an essential part of any industrial equipment and infrastructure component, ensuring great life expectancy, efficiency, and performance, regardless of the environmental conditions. They act as a barrier between the metal and the harsh environment your item potentially faces for the entire duration of its long service life. Employing these coatings on the surface ensures low maintenance costs over the life of the component in addition to better reliability and performance, as your equipment originally intended. In addition to their primary purpose, these coatings also provide utilities such as abrasion resistance, durability, and lubrication.

Anti rust coatings are available in the following types:

  • Polyester powder coatings: Available in vast color options with superior durability and UVA protection.
  • Epoxy powder coatings: Budget-friendly solution for waste treatment and water valves.
  • Nylon powder coatings: Excellent resistance to abrasion, corrosion, and chemicals.

Extra Benefits

Various performance enhancements to the above types of anti-rust coatings can also be achieved. For example, materials like zinc-rich and epoxy primer enhance the corrosion resistance of polyester coatings. A variety of products are available for very specific usage in a variety of environments. A wide variety of harsh environments require qualities like high operating temperatures (about 150°C), electrical resistance, non-stick performance, low-friction surfacing, and impermeability, which are achievable in a range of our products.

Wrapping Things Up

As a cost-effective solution tailored for use in a variety of environments, achieving corrosion resistance and adding extra features to coated surfaces, using an anti-rust coating has become a vital method of ensuring a long and quality usage life of various metal components you depend on. Our company takes pride in the quality of work we have been doing in this field and the service we provide to our customers in terms of excellent performance and reliable solutions that meet your specific needs, whatever they may be.

Importance of Fluoropolymer Coating and Its Applications

Fluoropolymers are referred to as ‘super paints’ by some. This is because Fluoropolymers are very versatile and durable. They have certain qualities which makes Fluoropolymer coatings suitable for numerous industrial applications especially where extra protection and durability is very important.

At Secoa Technology, we offer Fluoropolymer coating options for various applications to reduce wear and tear and extend the life of the affected parts. Here are some of its benefits and applications associated with this process:

Heat Resistance

One of the advantages of Fluoropolymers is their ability to resist heat. Some Fluoropolymers coatings can operate at temperatures of 260°C (500°F). For this reason, they are used to coat electrical wirings. This ensures that the wires remain insulated even during a fire. The insulation helps to avoid short circuits that could cause the fire to spread even further, becoming difficult to contain.

The heat resistant properties of Fluoropolymers also make them ideal materials for coating protective wear used by firefighters and other emergency crews. Not only is it effective in protecting against fires, but is also used to protect against other hazards like chemicals.

Non Stick

The smooth surface achievable using this type of coating provides a non-stick surface, allowing very few substances to adhere to it. The exceptionally high non-stick property of Fluoropolymer coating also comes in handy when it comes to making products that are easy to clean. This makes it suitable for applications such as the manufacturing of non-stick pans and many other products within the food industry.

Wear Resistant

Cables that run underwater are very susceptible to erosion and wear and tear. Fluoropolymers are used to provide an extra level of protection that increases the life of these cables despite the harsh underwater environment.

Secoa Technology is an industry leader when it comes to providing the right coating solutions for various industrial applications. We have 50 years of experience and we can use our expertise to find the best solutions for your needs. Our solutions help protect your equipment and minimize your maintenance requirements – all of which benefits your business’s operation and efficiency. Find out more about our services by visiting our website today. You may also contact us to discuss you Fluoropolymer coating needs.

The Importance of Anti Rust Coatings

Precision-machined components require a significant investment in engineering and machining resources. Once you have obtained parts that live up to your company’s quality-control expectations, the last thing you want is for them to fall victim to any corrosive elements that have the potential to vastly decrease their life-expectancy. One of the most common chemical reactions that can compromise a part is oxidation, which results in rust. Therefore, it is imperative that you invest in anti rust coatings for all of your precision-machined parts.

At Secoa Technology, we specialize in fast, affordable metal finishing services in order to maintain the integrity of your high-tech machined components. We are well-equipped to provide top-of-the-line anti rust coatings that extend the life of your components and improve the performance of your parts.

Adverse Effects of Rust

Rust is an iron oxide that takes the form of an orange powder on the surface of metal, and is caused by a reaction between iron and oxygen. Any metal that contains iron will rust when exposed to air and water, and can severely compromise the metal overall. Rust eventually weakens the metal—causing it to look rough and orange—by replacing strong iron or steel with a flaky powder.

Rust can also cause friction and thereby increase resistance between two parts that are meant to slide over one another smoothly. If enough friction is created, it can cause sheet metal to form holes, which is why rust is so damaging to the steel used to make cars and other large structures. In addition, it can negatively impact the performance of a magnetic part because rust is less magnetic than iron. Because rust is also an insulator, it does not conduct electricity well. So if electronic conductors are made with iron, rust will compromise their performance.

Preventing Rust with Anti Rust Coatings

Due to the negative effects that rust can have on certain metals, utilizing our anti rust coatings is imperative. At Secoa Technology, we offer coatings that prevent corrosion and provide chemical protection. Our products are specifically engineered to protect your components from degradation (which can be caused by moisture and oxidation), and most importantly, increase the life expectancy of your precision-machined components.

Why You Should Finish Your Parts with an Anti Rust Coating

Once you’ve found a machining company to partner with and have had your parts fabricated to your exact specifications, the last thing you want is to have them corrode. Therefore, you need the services of companies like us. At Secoa Technology, we offer metal finishing services that are affordable and are completed in a timely fashion. We want to make sure that your precision-machined parts will have a long lifespan while continuing to adhere to the strict tolerances you expect of them. We offer high-end anti-rust coating services that will keep your parts performing as you need them to perform.

Rust and Its Effects

When iron and oxygen meet, there is an oxidation reaction; this reaction results in iron oxide that appears in the form of an orange powder on the surface of metal. In other words, rust. Rust can appear on steel and iron when they are exposed to air and water. Some metals have oxidation reactions that will actually slow down corrosion. For instance, copper, brass, and bronze develop a patina that protects the metals. Rust, however, can be hugely detrimental to the structure of iron and steel. It replaces strong pieces of the metal with a flakey powder that does not have the same strength as the original metal. In sheet metal, the rust will take the place of the metal itself and leave holes.

Rust can also compromise the performance of parts. The flaky powder on the surface of the metal causes more friction that would be extant with just the smooth surface of the part. If two parts are meant to slide past one another with little to no resistance, rust will get in the way of this action. Rust is not a good conductor of electricity, so it can ruin electronics that are made with iron or iron alloys. It is also less magnetic than iron, so it will make magnetic parts perform poorly.

Preventing Rust

At Secoa Technology, we aim to help you avoid the adverse effects of rust with our coating services. By choosing to finish your parts with an anti rust coating, you are helping to increase the lifespan of your parts and their performance.