There are many different options in metal finishing. The choices range from the specific coatings applied to the techniques and methods used to apply the coating to the surface. The goal of each metal finishing process is to provide a specific protective coating to the surface of the metal, and many of these coatings can also be used on a range of different materials.
As a general guideline, the coatings and techniques used in metal finishing make a part or component less resistant to wear. They can also provide protection from oxidation and rusting, damage from corrosive materials, and even protection from high-temperature types of applications.
The most common coatings are used across a range of different industries. Different finishing options are ideal for automotive parts and components, in the manufacturing of cooking utensils and baking supplies, in aerospace components as well as in the medical device industry. Coatings can also be used in food and beverage processing systems, water and utility companies and for coatings on industrial equipment and manufacturing devices.
There are different options in powder coating based on the desired end results. Epoxy, polyester, and fluoropolymer coatings are ideal for numerous applications. Epoxy and polymer coatings are ideal for general use and for anti-corrosion protection.
The choice of fluoropolymer coatings is often recommended by our staff for high temperature, low friction requirements combined with high levels of resistance to corrosive materials. Nylon powder coating is often recommended if abrasion resistance is a key factor in addition to corrosion and chemical resistance.
For many types of parts and component, preventing rust from developing on the surface due to water or humidity, exposure is a primary concern. Depending on the additional properties required, these coatings can be very low cost for specific waterproofing, or they can include additional coating options for improved performance even in very difficult working conditions.
To discuss the metal finishing option, that is the best match for your order, give us a call today at 706-272-0133.
Are you an expert in metal finishing? Probably not, right? That’s why it pays to work with experts. Our team at Secoa Metal Finishing will your work with you to choose the best possible metal finishing option for your project. Different processes and finishing choices can be selected to enhance the performance of the parts or components and to offer an economical solution to your metal finishing needs.
To ensure the best possible metal coating and process is selected, there are a few important factors to consider. Our team will ask a lot of questions about the part or component, which is essential in narrowing down metal finishing possibilities to the ones that are the best match for the job.
It is essential to match the coating or the finishing with the base metal or alloy. This is a consideration in the process as well. Our team has experience in working with standard types of metals and alloys, and we also work with a variety of exotic and specialized types of materials, including composite materials, plastics, and even glass or wood.
Different types of finishes or coatings are ideal for different end results. For example, powder coating on metal is ideal for rust proofing, but it also offers a significant level of production from corrosive materials and chemicals.
For some parts, particularly with direct metal on metal contact, metal finishing can provide a highly durable coat that is resistant to wear. Other types of coatings can be used to create a true anti-stick surface, which reduces friction in addition to adding lubrication to the surface of the part or component.
Other issues to consider when choosing any metal finishing option is the specifics of the operation. Temperature, exposure to potentially damaging chemicals or corrosive elements, as well as the presence of oil, grease, or other types of lubricants should all be carefully considered before making a final selection.
To find out the best metal finishing option for your next project, contact our team at 706-272-0133. We can provide options, pricing, and benefits for any coatings we recommend.
Protective metallic coatings refers to coatings that consist of a metallic element or metal alloy and can be applied to the surface with the use of a sprayer in a chemical, electrochemical, or mechanical manner. Very often, these coatings are applied to equipment that requires a glossy or shiny appearance as well as protection from oxidation, corrosion, and sunlight. At Secoa Technology, we offer metallic coatings that can be used to provide exceptional protection for equipment and industrial settings.
A metallic coating consists of a protective layer that is corrosion resistant and can defend the surface against severe environmental conditions by modifying the properties of the material’s surface. Various methods are used to apply metallic coatings to a surface. A few are listed below:
This galvanizing process consists of coating steel, iron, or ferrous materials with a zinc layer. The process is carried out by moving the metal through molten zinc at a very high temperature of 860°F (460°C). What forms from the process is zinc carbonate (ZnCO3), a material with considerable strength to protect steel surfaces and prevents corrosion.
With this spraying process, metallic coating materials that are finely divided are placed in a molten or partially molten condition to develop a coating. The coating material itself can be in the form of wire, powder, molten, or ceramic rod materials.
The process of electroplating involves coating a metal surface with another thin layer of metal through electrolysis which serves to enhance the corrosion resistance of the metal.
Various types of coatings can be applied to a metal surface. The type of coating selected must be determined based on the characteristics and use of the metal product. Some metal coatings are specifically formulated to protect metal against corrosion, rust, debris, and dirt. These applications can involve automobiles, boats, trains, airplanes, and other heavy outdoor equipment. The surfaces of these items are often exposed to different types of potentially harmful agents such as oil, dirt, fuel, and lubricants.
In other instances, metal coatings are applied as torque agents or for lubricating purposes. Some examples include bolts, screws, and other metal fasteners treated with a type of metal coating that allows them to be tightened or unscrewed in a much easier manner.
At Secoa Metal Finishing, through the state-of-the-art equipment we operate, we are able to manage molds that range in size from only a few inches to 20 feet in length with a width of 6 feet. We utilize release coatings that help you do away with release sprays that cause a mess and are expensive to apply and re-apply. Our mold coating products can help you enhance your productivity and make your molds usable for a longer period of time between cleanings.
Release agents are crucial aspect of the molding operations of a company. These coatings deliver important protection between a substrate and the molding surface, enabling much easier separation of the cured portion from the mold. Without the introduction of this barrier, the substrate naturally becomes stuck to the mold surface, which leads to a challenging cleanup situation and a definite loss in production efficiency.
Companies utilizing polyurethane bonding agents or other original chemical adhesive systems for the rebonding of crumb rubber from recycled tires can make use of mold release coatings. An exceptional property of these coatings is their ability to deliver excellent release without interfering with the bonding of particles, which is crucial for the production of a part having a long service life.
Some frequently used mold coating applications include:
Molds such as crumb rubber mat molds utilize polyurethanes catalyzed by isocyanates with distinctive properties. Various types of mold coatings are effective with the scenarios.
Mold release coatings are also available to help manufacturers of large tires keep their molds in operation for extended periods of time.
Tire and other industrial manufacturers know how important it is to use mold release coatings for the quality and longevity of their molds and tire production operations. The mold coatings we provide deliver the required lubrication and protection to lengthen the service life of components and enhance product quality.
Mold coating products are available for molds involving a wide range of miscellaneous parts – everything from golf balls to boots.
Powder coating is a very popular way to paint parts, and there are numerous finishes and colors available. Mil spec powder coating provides a range of advantages over conventional painting methods, and it yields a durable, attractive finish. From its environmental impact to its cost, we’ll review the benefits of powder coating.
Because of the electromagnetic energy used to apply the powder to parts, there’s almost no waste in the powder coating process. Additionally, an expert can apply as much (or as little) powder as necessary in one application. Rather than allowing the parts to dry between coats, everything is done at once, which saves money and time.
Along with the money you’ll save by eliminating extra steps, powder coating is cost-efficient in a few other ways. The materials used are bought according to the job’s specifications. The powder is less costly than paint, and it takes up less space when stored.
As far as the finish is concerned, powder coating is more durable than most other options. When it cures, the powder will form chemical bonds in the process and creating a flexible, durable finish. Powder coated parts are highly resistant to corrosion, flaking, and scratching.
While mil spec powder coating has a few common finishes and colors, one of the biggest benefits of the method is the potential for customization. Powder manufacturers will create unique blends to match any color, texture, and finish. There are few competitive options in terms of versatility and range.
Because the powder is free of toxic chemicals and solvents, it’s regarded as safe for usage and disposal. The processes release no harmful chemicals into the air, and they produce less waste. However, expert painters know to avoid inhaling the powder and to wear safety gear that minimizes skin contact.
The powder coating application and drying processes create a finish not found in any other paint product. Because the powder melts and reforms as a solid, it creates a smooth surface without drips or runs. Therefore, there’s no need to sand or refinish if mistakes are made.
Powder coating is easy to maintain; no special solvents or cleaners are required. Because these coatings are so resistant to corrosion and damage, there’s no concern over rust and other cleaning-related damage. In most applications, an occasional wipe with soapy water is enough to keep parts clean and useful for years into the future.
It’s easy to see how mil spec powder coating is better than conventional paint in many areas. With the proper equipment, powder coating decreases finishing time, improves quality, and leaves users with a variety of finish options. Not only will you be able to use and dispose of materials in an eco-friendly, cost-efficient way, but your customers will also appreciate the tough, durable finish. Visit us online or call today for more details.
When cities and municipalities are installing new water or sewer pipes for municipal purposes, it is a good idea to protect the investment with durable coatings that protect against corrosion, mineral buildup and rust. We are proud to offer quality coatings for municipal pipes and waterworks accessories. These coatings protect and preserve the structural integrity of the pipes, connections, seals, fittings and pumps.
Secoa Metal Finishing offers a wide variety of coating options. Our company is the leader in fluidized bed dipping of water meters, valves and related components. Our low-cost iron coatings allow cities, towns and villages to reduce their expenses and preserve the quality of the water that they provide to their residents. We also make a holiday-free coating that can be applied to gray or ductile iron. With proper pipe maintenance this coating allows the pipes to remain free of corrosion for their entire expected lifespan. The coatings last for decades, even in places with hard water.
Our other options for coating of municipal pipes include rilsan nylon 11, which is a type of polyamide. We also offer coatings made from epoxy powders and high-build thermoplastics. If you are unsure of which coating would be the best one, Secoa engineers can help you decide. Our engineers and associates can review your water sample results, application requirements and other details in order to assist you in choosing the best coating option for your municipal pipes.
In addition to pipe coatings, we help municipalities with bridge coatings. Our Ultraseal product protects the metal components of bridges from rust and corrosion. Your bridges will last longer and have fewer needs for repair when you keep them sealed and maintained with our Ultraseal coating.
If your municipality has a lot of railings on walks or buildings, our powder coatings are a wise choice. These coatings protect the lifespan of the metal and reduce the risk of rust and corrosion. This is important for railings that get a lot of contact from people’s hands. Skin contains oils, sweat and other substances that could degrade the metal of a railing. With our coating on the metal, there will be less damage.
We can also provide you with high-visibility coatings. These are ideal for step edges and other places where safety is a concern. Our associates can also help you with the application of textured and non-slip surfaces in order to enhance safety.
Our coatings for infrastructure protect equipment and help it last longer. The coatings increase the durability and reduce chemical reactions that lead to buildup in the pipes or corrosion of the finish. For more information about our coatings for use on municipal water and sewer pipes, give us a call at 706-272-0133. You may also visit us online at https://secoatech.com/ for additional details about the coatings we apply and how our application process for these coatings.